Jimkhaas Extrusions

The 100 kg/hr HDPE Pipe Making Machine is a complete and fully integrated extrusion system designed for manufacturing high-quality HDPE pipes used in water supply, gas distribution, irrigation, drainage, and industrial applications. Built with advanced technology and precision-engineered components, the plant ensures high production efficiency, dimensional accuracy, and excellent pipe strength.

The plant is centered around a heavy-duty single screw extruder equipped with an optimized screw design for efficient melting and homogeneous mixing of HDPE granules. The system delivers stable extrusion, smooth surface finish, and uniform wall thickness. A PLC-based control panel with digital temperature controllers ensures precise monitoring and synchronized operation of the entire line.

Complete HDPE Pipe Production Line Includes:

• Hopper loader and dryer

• Single screw extruder

• Spiral or basket type die head

• Vacuum calibration tank

• Water cooling tank

• Haul-off (traction) unit

• Planetary cutter or fly knife cutter

• Pipe stacker or coiler (for smaller diameters)

Key Features:

• High output with energy-efficient performance

• Excellent pipe roundness and dimensional accuracy

• Suitable for small to large diameter pipes

• Uniform wall thickness and smooth surface finish

• Automatic cutting and synchronized line control

• Strong and durable construction for long operational life

• Low maintenance and user-friendly operation

Applications:

• Drinking water supply pipelines

• Gas distribution networks

• Agricultural irrigation systems

• Sewerage and drainage systems

• Industrial fluid transportation

The 100 kg/hr HDPE Pipe Making Machine offers reliable performance, consistent product quality, and cost-effective manufacturing, making it an ideal solution for small, medium, and large-scale pipe production units.

150 kg/hr HDPE Pipe Making Machine – Product Description

The 150 kg/hr HDPE Pipe Making Machine is a high-performance extrusion system designed for manufacturing durable and high-strength HDPE pipes used in water supply, gas distribution, irrigation, drainage, and industrial applications. Engineered with advanced technology and precision components, the machine ensures consistent production, accurate dimensions, and superior pipe quality.

At the core of the system is a heavy-duty single screw extruder with an optimized L/D ratio, specially designed for efficient melting and uniform mixing of HDPE raw material. The extruder delivers stable output, smooth material flow, and energy-efficient operation. A PLC-based control panel with digital temperature controllers enables precise process control and easy operation.

Main Components:

• Hopper loader

• Single screw extruder

• Die head and mould

• Vacuum calibration tank

• Water cooling tank

• Haul-off (traction) unit

• Cutting machine (fly knife or planetary cutter)

• Pipe stacker or coiler

Key Features:

• High production capacity with low power consumption

• Uniform wall thickness and smooth surface finish

• Accurate pipe diameter control

• Suitable for various pipe sizes and pressure ratings

• Heavy-duty gearbox and motor for continuous operation

• Low maintenance and long service life

Applications:

• Drinking water supply systems

• Gas pipelines

• Agricultural irrigation pipes

• Sewerage and drainage networks

• Industrial fluid transportation

 

The 150 kg/hr HDPE Pipe Making Machine is designed for reliable performance, consistent output, and cost-effective manufacturing, making it an ideal choice for plastic pipe production industries.

300 kg/hr HDPE Pipe Making Machine is a type of extrusion machinery used to manufacture pipes made from HDPE material. These pipes are widely used in water supply, gas distribution, sewage systems, and industrial applications due to their high strength, flexibility, and corrosion resistance.

Key Components of HDPE Pipe Making Machine:

1. Extruder:

   • Type: Single-screw extruder (commonly used)

   • Function: Melts and homogenizes the HDPE pellets.

   • Features: Barrel and screw made from high-grade alloy with temperature control zones.

2. Die Head & Mould:

   • Function: Shapes the molten plastic into a pipe.

   • Type: Spiral die head for uniform flow and stress-free pipes.

3. Vacuum Calibration Tank:

   • Function: Shapes and cools the hot extrudate pipe to the desired diameter.

   • Features: Water spray system, vacuum pump, and precise sizing sleeves.

4. Cooling Tank:

   • Function: Further cools the pipe after initial calibration.

   • Usually multiple tanks depending on pipe diameter and extrusion speed.

5. Haul-Off (Puller) Unit:

   • Function: Pulls the pipe at a consistent speed.

   • Types: Caterpillar or belt type for different pipe sizes.

6. Cutter Unit:

   • Function: Cuts the pipe to desired lengths.

   • Types: Planetary cutter, saw cutter, or chipless cutter.

7. Stacker or Pipe Coiler (for small pipes):

   • Function: Collects finished pipes either by stacking (large diameter) or coiling (small diameter).

Advantages:

• High production efficiency.

• Consistent pipe quality with smooth surface.

• Long operational life with low maintenance.

• Suitable for producing pressure and non-pressure pipes.

A Jimkhaas Extrusions 200 kg/hr HDPE Pipe Making Machine is used to manufacture high-density polyethylene (HDPE) pipes of various diameters and wall thicknesses. These machines are essential for producing pipes used in water supply, gas distribution, irrigation, and industrial applications.

Main Components and Description
 Extruder (Single Screw Extruder)

• Function: Melts and conveys HDPE granules using a rotating screw.

• Components: Hopper, barrel, screw, heater zones.

• Feature: High-efficiency screw design for optimal plasticizing and high output.

 Die Head and Mandrel

• Function: Shapes the molten HDPE into a pipe.

• Type: Spiral or basket type die for uniform thickness.

• Advantage: Adjustable die for different pipe sizes.

Vacuum Calibration Tank

• Function: Shapes and cools the pipe under vacuum conditions.

• Features: Stainless steel body, water spraying nozzles, and vacuum pump.

 Cooling Tank (Spray Tank)

• Function: Further cools the pipe to maintain dimension and quality.

• Material: Stainless steel with water circulation system.

 Haul-Off (Traction Unit)

• Function: Pulls the pipe steadily through the line.

• Type: Caterpillar or belt-type traction.

• Synchronization: Speed matched with extruder.

 Cutting Unit

• Function: Cuts the pipe to required lengths.

• Type: Planetary cutter or saw cutter (dust-free and burr-free cutting).

 Stacker or Pipe Coiler

• Function: Supports and stacks the pipe (for large diameter) or coils it (for small diameter).

 Key Features

• Production Range: Typically from 16 mm to 1200 mm.

• Line Speed: Depends on pipe diameter; up to 20 m/min for smaller pipes.

• Control System: PLC-based automatic control with touchscreen HMI.

• Drive System: Energy-efficient AC motors with inverter control.

 
Applications of Produced Pipes

• Municipal water supply and drainage

• Agricultural irrigation

• Gas distribution

• Industrial fluid transport